Gimme 5 years

Post photos of your pride and joy, or updates on your rebuild!

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62ekute
Posts: 638
Joined: Thu May 23, 2019 6:58 pm
State: ACT

Re: Gimme 5 years

Post by 62ekute »

rainy day - so a good day to put a kit in the carby...I had the throttle shaft re-bushed a while back but hadn't put it all back together.

not in bad condition - the main jet plug washer was missing and you might be able to see in the pic that the last person to have it apart didn't get the float pin clip all the way down on the left hand side (it is a damn fiddly thing I suppose)


carby.jpg
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Errol62
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Re: Gimme 5 years

Post by Errol62 »

Re bushed the shaft. Should be easy to get smooth idle as long as you get the butterfly valve seated nicely.


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62ekute
Posts: 638
Joined: Thu May 23, 2019 6:58 pm
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Re: Gimme 5 years

Post by 62ekute »

another rainy day - I always wondered about the nut on one of my spare quarter windows - it's pretty chewed up, so someone has had a go at it before - but it has the look of either it will just fall apart or it's solid as

good day to find out

quarter 1.jpg
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I've read the 'quarter window thread' so didn't want to give it too much of a twist with the vicegrips

quarter 2.jpg
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so moved onto the nut splitter, but it was pretty solid

quarter 3.jpg
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even with heat none of the above was doing anything

quarter 4.jpg
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I'd sprayed penetrating oil on it every now and then as well (but not really enough time for a good soak)...I've got another spare one out there soaking now - but if it puts up a fight tomorrow ... angle grinder

Considering the shaft has flats on it, it's actually easier to just cut the nut down along those two flats and the end bits 'fall' off

- but that would have made it a short day
62ekute
Posts: 638
Joined: Thu May 23, 2019 6:58 pm
State: ACT

Re: Gimme 5 years

Post by 62ekute »

angle grinder made quick work of the nut on the second quarter window

quarter 5.jpg
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some bits out of the rubber kit

quarter 6.jpg
quarter 6.jpg (94.29 KiB) Viewed 441 times

these windows were 'spares' but actually look better than what's on the car so I'll use them

quarter 7.jpg
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62ekute
Posts: 638
Joined: Thu May 23, 2019 6:58 pm
State: ACT

Re: Gimme 5 years

Post by 62ekute »

I put the indicator switch back in so I could check if things work. I don't know if there's a better way to get the wires down the column - they didn't want to go as one bundle so I ran two separate draw wires down - still a tight fit

Started by checking my wiring to the back - wiring is all good but when I tidy up the tail-lights I'll have to clean up the mounts so they actually earth - cleaned up around one bolt hole and tail and brake lights worked.

Indicators didn't do anything so I took the relay out and got a handful of rusty water ... new one coming.

Radio, heater fan, wipers and horn all did something and I put a multi-meter on all of the wires to the front lights - and all seems good

column 1.jpg
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column 2.jpg
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Errol62
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Re: Gimme 5 years

Post by Errol62 »

Looking good. One at a time I did the wires down the column.


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62ekute
Posts: 638
Joined: Thu May 23, 2019 6:58 pm
State: ACT

Re: Gimme 5 years

Post by 62ekute »

welding is finished so I put the tank back in

tank.jpg
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62ekute
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Re: Gimme 5 years

Post by 62ekute »

lots more tinkering but not many photos - got a flywheel cover plate off ebay and put it in, put in the fuel line, carby, accelerator pedal, rear hard brake line etc

also bought a sheet of marine ply

tray 1.jpg
tray 1.jpg (67.11 KiB) Viewed 362 times

cut it down and put a coat of primer on it

tray 2.jpg
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Errol62
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Re: Gimme 5 years

Post by Errol62 »

So you fit 1200x2400 sheet in the kombi.


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62ekute
Posts: 638
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Re: Gimme 5 years

Post by 62ekute »

put in a couple of these

cylinders 1.jpg
cylinders 1.jpg (73.16 KiB) Viewed 345 times

and one of these

cylinders 2.jpg
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Errol62
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Re: Gimme 5 years

Post by Errol62 »

I see you have the clutch throw out lever return spring installed

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FJWALLY
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Re: Gimme 5 years

Post by FJWALLY »

Did you buy the spring new or already have it - I still haven't been able to find one.
62ekute wrote: Wed Nov 04, 2020 11:20 am put in a couple of these


cylinders 1.jpg


and one of these


cylinders 2.jpg
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62ekute
Posts: 638
Joined: Thu May 23, 2019 6:58 pm
State: ACT

Re: Gimme 5 years

Post by 62ekute »

the spring came with the car - it looks original (old) ... have you tried Bunnings - they have a range of compression and extension springs (unfortunately the website has the same stock image for all of them)
62ekute
Posts: 638
Joined: Thu May 23, 2019 6:58 pm
State: ACT

Re: Gimme 5 years

Post by 62ekute »

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FJWALLY
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Re: Gimme 5 years

Post by FJWALLY »

62ekute wrote:or someone like ASI
http://www.asisprings.com.au/cat_extension.aspx
Without knowing size and spring rates it’s a bit of a guess


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