Page 35 of 48

Re: Gimme 5 years

Posted: Wed Mar 17, 2021 1:14 pm
by EK283
When you say end play what do you mean ?

I know most gearbox rear shafts move around and are supported by the tail shaft yolk bearing, I'm not familiar with the crash box but I assume the bush can be replaced in the extension housing ?

Also I had a grumble once and it turned out the uni was stuffed, I was pretty sure it was the gearbox.

Radiator is nice .

Regards Greg

Re: Gimme 5 years

Posted: Wed Mar 17, 2021 1:46 pm
by 62ekute
Hi Greg - yeah a bit of up and down that can get taken up by the bush in the extension but the end play I'm referring to is in and out of the box. Patrick

Re: Gimme 5 years

Posted: Thu Mar 18, 2021 6:05 pm
by 62ekute
got a spare gearbox - just not sure which one it will be yet

gearbox 7.jpg
gearbox 7.jpg (96.57 KiB) Viewed 674 times
Patrick

Re: Gimme 5 years

Posted: Fri Mar 19, 2021 10:04 pm
by 62ekute
found another noisy bit from the ute gearbox (gbox a) - counter gear shaft is a bit rough

gbox a 3.jpg
gbox a 3.jpg (58.05 KiB) Viewed 647 times

still have to pull apart the other gearbox (gbox b) - but I can already see why it was decommissioned

gbox b 1.jpg
gbox b 1.jpg (45.84 KiB) Viewed 647 times
Patrick

Re: Gimme 5 years

Posted: Sat Mar 20, 2021 2:50 pm
by ardiesse
If the rear main bearing's outer race has spun in the gearbox case, it may be "challenging" to find the ends of the bearing retaining clip, because it will have spun along with the outer race.

Rob

Re: Gimme 5 years

Posted: Sat Mar 20, 2021 3:57 pm
by 62ekute
ardiesse wrote: Sat Mar 20, 2021 2:50 pm If the rear main bearing's outer race has spun in the gearbox case, it may be "challenging" to find the ends of the bearing retaining clip, because it will have spun along with the outer race.

Rob
Hi Rob - yeah, luckily just the rear cage of the double bearing gave way ... but as I disassembled the gearbox and pushed the shaft forward the other lot fell out so I had the outer race tight in the box and the inner race tight on the main shaft.

taking the outer race out went as per normal (with the original style snap ring with the tag on it)

... for the inner race I had to hold the gears in place with rags and wooden wedges so I could tap the shaft through

Patrick

Re: Gimme 5 years

Posted: Sat Mar 20, 2021 4:47 pm
by 62ekute
I emptied out gbox b today - there's enough good bits between the two of them to put one together without buying a kit (that's how it would have gone with my first couple of cars forty something years ago) - but I've ordered the double row bearing kit for this one

it took a fair bit of flushing to get rid of all the glitter - and then I went through with a magnet - took half a dozen passes until it came out clean

the front race of the bearing was still holding the shaft in place and the glitter appears to have been contained in the speedo drive area (though I'm sure it travelled a bit with the oil) - speedo drive lost a tooth - everything else checks out good ... I'd say it wasn't driven after it squealed

gbox b 2.jpg
gbox b 2.jpg (117.32 KiB) Viewed 612 times
gbox b 3.jpg
gbox b 3.jpg (118.4 KiB) Viewed 612 times
gearbox 8.jpg
gearbox 8.jpg (112.68 KiB) Viewed 612 times
Patrick

Re: Gimme 5 years

Posted: Sat Mar 20, 2021 10:01 pm
by 62ekute
got something for the shelf out of it too

gearbox 10.jpg
gearbox 10.jpg (79.46 KiB) Viewed 594 times

Re: Gimme 5 years

Posted: Sat Mar 20, 2021 10:13 pm
by Errol62
Very artistic Patrick.


FB ute fixer upper, EK van on rotisserie

Re: Gimme 5 years

Posted: Sun Mar 21, 2021 6:20 pm
by 62ekute
some rough tools

I thought that while I'm waiting for the gearbox kit to turn up, I may as well get some bits ready. I started by pressing the bearing off the clutch gear (it wasn't coming off with light tapping). I'll probably be using the press and a bit of pipe to press the new one on as well.
t clutch gear bearing.jpg
t clutch gear bearing.jpg (28.72 KiB) Viewed 573 times

that got me thinking about the main shaft rear bearing - which I'd prefer to press in rather than tap in (I didn't mind tapping the old one out because it was going in the bin anyway) - so I got a couple of bits together ready for that
t rear bearing 1.jpg
t rear bearing 1.jpg (31.75 KiB) Viewed 573 times

when I was pulling the bearings out of the cases, I changed the profile of my snap ring wedge a few times from the one I'd seen pictures of, until I was reasonably happy with it (by pushing the tool in from underneath I could see where it was making contact - I also chamfered the edges)

t rear bearing 2.jpg
t rear bearing 2.jpg (36.65 KiB) Viewed 573 times

a few more bits to pull the main shaft through

t main shaft.jpg
t main shaft.jpg (29.96 KiB) Viewed 573 times

and some bits of 16mm chrome curtain rod (painted ones leave paint behind) to load the counter gear rollers and hold the rear thrust washer ... my plan is to leave the rod in place and push it through with the new counter gear shaft

t counter gear.jpg
t counter gear.jpg (33.69 KiB) Viewed 573 times


Patrick

Re: Gimme 5 years

Posted: Mon Mar 22, 2021 9:52 am
by 62ekute
I should have finished the outside jobs before this rain set in. I wanted to put in an order so went out to remove the clutch and check it out - at least you don't get rained on once you are under the ute

supposedly you can let them go to 0.3mm (12 thou) off the rivets but at 0.64mm I can't see the point in putting this back in and have ordered a new kit ... I'll stick with 200mm


clutch 1.jpg
clutch 1.jpg (64.97 KiB) Viewed 547 times

Patrick

Re: Gimme 5 years

Posted: Mon Mar 22, 2021 2:16 pm
by 62ekute
Errol62 wrote: Sat Mar 20, 2021 10:13 pm Very artistic Patrick.
thanks Clay - I call this one 'magnets on a garage door'

m.jpg
m.jpg (42.85 KiB) Viewed 530 times

Re: Gimme 5 years

Posted: Wed Mar 24, 2021 9:23 pm
by 62ekute
the gearbox rebuild kit turned up today, just before bourbon o'clock, so I only had time to press the rear bearing in

gearbox 11.jpg
gearbox 11.jpg (81.7 KiB) Viewed 490 times
gearbox 12.jpg
gearbox 12.jpg (26.09 KiB) Viewed 490 times
Patrick

Re: Gimme 5 years

Posted: Thu Mar 25, 2021 6:38 pm
by 62ekute
I decided to pull the mainshaft through the rear bearing today

gearbox 13.jpg
gearbox 13.jpg (68.25 KiB) Viewed 469 times

It was all going well so I kept going until all the gears were in

gearbox17.jpg
gearbox17.jpg (68.35 KiB) Viewed 469 times
Patrick

Re: Gimme 5 years

Posted: Thu Mar 25, 2021 6:55 pm
by Errol62
Nice work p

FB ute driver, EK van project