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Re: Gimme 5 years

Posted: Wed Feb 10, 2021 5:55 pm
by 62ekute
I put the wheel cylinders and brake shoes on
brakes 7.jpg
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then thought I should re-grease the steering box so I got some semi fluid grease and a dipstick...though I think with grease a dipstick isn't much use until the grease has self levelled (which isn't quick)
steering box 1.jpg
steering box 1.jpg (61.55 KiB) Viewed 506 times

I took the top off the steering box, cleaned out as much of the old grease as I could get to and put some new grease in (and helped it along a bit with it's levelling)
steering box 2.jpg
steering box 2.jpg (80.41 KiB) Viewed 506 times

while I was waiting for the grease to self level I thought I may as well put the flexible front brake lines in...you'd think that either the hose supplier or the wheel cylinder supplier would provide a copper washer. I noticed this a while back so another eBay purchase took care of that (280 for $18).
brakes 8.jpg
brakes 8.jpg (68.85 KiB) Viewed 506 times

I put the hoses and tie-rod ends on and went back to check the grease (I helped it along a bit more with it's levelling)
brakes 9.jpg
brakes 9.jpg (82.59 KiB) Viewed 506 times

bled the brakes, decided the grease was right, checked the clearance between the adjuster screw and t slot and put the top back on the steering box...I decided not to put a hole in the brace for the filler because it's pretty close to the top mount and it would lose some strength - (anyway, by rights after I re-check it tomorrow, it's packed for life, if I check the level it will be through the bottom bolt hole and if I add grease I'll take the top off)
steering box 3.jpg
steering box 3.jpg (84.13 KiB) Viewed 506 times

Patrick

Re: Gimme 5 years

Posted: Wed Feb 10, 2021 6:17 pm
by Errol62
Nice work Patrick

Sent from my SM-G973F using Tapatalk


Re: Gimme 5 years

Posted: Thu Feb 11, 2021 11:36 am
by 62ekute
trimmed down the brake adjuster hole plugs for the front wheels - by the way - there's even less room in between the front brake adjuster and backing plate - easy to see how brakes can get stuffed by the aftermarket part in standard form
adjuster plug.jpg
adjuster plug.jpg (57.28 KiB) Viewed 475 times
Patrick

Re: Gimme 5 years

Posted: Thu Feb 11, 2021 12:26 pm
by In the Shed
Nice work Patrick
Bargain with the copper washers :thumbsup:

Regards
Stephen

Re: Gimme 5 years

Posted: Thu Feb 11, 2021 12:30 pm
by Errol62
Holdman Restomotive has the original metal type Patrick

Sent from my SM-G973F using Tapatalk


Re: Gimme 5 years

Posted: Mon Feb 15, 2021 5:26 pm
by 62ekute
I replaced the shackle rubbers and spring pads on the driver's side today. I'd read a few posts about BFHs etc so over the weekend I sprayed penetrating oil on everything a few times (replacing the rubber so didn't worry about it deteriorating from penetrating oil).

It went well - I think when you are doing all of them it makes a difference because you can set it up so there isn't any tension on the joints.

As per the workshop manual, I put in a block of wood and adjusted the jack until I found the spot with no tension so I could pry out the rear shackle (some light pitting but not too bad)
rear suspension 4.jpg
rear suspension 4.jpg (59.78 KiB) Viewed 437 times

I undid the u bolts and rested the spring on the ground so there wasn't any tension on the front pin - gave it a tap and then stuck a small crowbar under the head and slid it out
rear suspension 5.jpg
rear suspension 5.jpg (81.37 KiB) Viewed 437 times

I hadn't bought the bits yet because I didn't know how much would have to be replaced ... all the hardware looked good so I only needed to buy new rubber
rear suspension 6.jpg
rear suspension 6.jpg (96.41 KiB) Viewed 437 times

with the spring lying on the ground, lifted the front up, a bit of silicone spray and pushed the front mounting bolt in (bit of a tap with a rubber hammer)
rear suspension 7.jpg
rear suspension 7.jpg (62.21 KiB) Viewed 437 times

jacked the middle into place and did up the u bolts
rear suspension 8.jpg
rear suspension 8.jpg (55.19 KiB) Viewed 437 times

put the block of wood back in and adjusted the jack until the rear shackle could be pushed in (bit of silicone spray)
rear suspension 9.jpg
rear suspension 9.jpg (59.52 KiB) Viewed 437 times

then took it off the jack bounced it around a bit and did up the bolts - all good but still felt like an extra bourbon

Patrick

Re: Gimme 5 years

Posted: Mon Feb 15, 2021 7:51 pm
by Errol62
Well done. Not a fun job, but rewarding. Those front pins can be a cnut.

FB ute driver, EK van project


Re: Gimme 5 years

Posted: Mon Feb 15, 2021 8:32 pm
by 62ekute
thanks Clay - yeah, maybe the penetrating oil helped - I actually got a gyprock saw and cut the rubber back down to bolt before soaking it in the stuff)

rear suspension 1.jpg
rear suspension 1.jpg (68.41 KiB) Viewed 415 times
rear suspension 2.jpg
rear suspension 2.jpg (62.89 KiB) Viewed 415 times

we'll see what the other side brings

Patrick

Re: Gimme 5 years

Posted: Tue Feb 16, 2021 1:30 pm
by 62ekute
I replaced the shackle rubbers and spring pads on the passenger side today.

The front pin put up a bit more of a fight - I didn't want to hit it too hard so I pressed it out (g clamp with a socket and a bit of pipe on the handle for leverage).
rear suspension 10.jpg
rear suspension 10.jpg (75.37 KiB) Viewed 404 times

The pin looks good - it was just caught on the head
rear suspension 11.jpg
rear suspension 11.jpg (97.81 KiB) Viewed 404 times

One of the rear pins was a bit worn
rear suspension 12.jpg
rear suspension 12.jpg (35.33 KiB) Viewed 404 times

So I went off to the shop
rear suspension 13.jpg
rear suspension 13.jpg (62.83 KiB) Viewed 404 times

All went back together well - finished before lunch :thumbsup:

Patrick

Re: Gimme 5 years

Posted: Tue Feb 16, 2021 2:29 pm
by Errol62
Bourbon o clock came early.

Good idea with the g clamp, and the saw too. I will give it a try.

FB ute driver, EK van project


Re: Gimme 5 years

Posted: Fri Feb 19, 2021 5:04 pm
by 62ekute
for the first time since I've owned it, the ute has brakes, so I moved a couple of cars and drove it up and down the driveway a few times - also the first time it's facing nose up the driveway

rear.jpg
rear.jpg (74.91 KiB) Viewed 363 times
Patrick

Re: Gimme 5 years

Posted: Fri Feb 19, 2021 8:35 pm
by Errol62
I love how you’ve put this together your own way Patrick. Very tidy job. Now come on get driving. What else to do mate?


FB ute fixer upper, EK van on rotisserie

Re: Gimme 5 years

Posted: Fri Feb 19, 2021 9:32 pm
by 62ekute
thanks Clay ... mmm, yeah - what else? and do I do it before or after rego? ... when it's a project I'm more inclined to pull things apart - once I register them - not so much

I've got a muffler and sound deadener coming ... and I'll definitely need tyres

and then there's this lot to think about
to do.png
to do.png (34.93 KiB) Viewed 347 times
Patrick

Re: Gimme 5 years

Posted: Fri Feb 19, 2021 10:37 pm
by Errol62
No rush mate it’s not ANZAC day yet. Long as you’re mobile for the nats.


FB ute fixer upper, EK van on rotisserie

Re: Gimme 5 years

Posted: Sat Feb 20, 2021 7:07 am
by 62ekute
what? this year? :shock: I only started this thread 10 months ago