Hi all, thought I would update this thread.
When I first got the car it was in a pretty sad state and the main problem was the clutch was dead. I got the clutch done cleaned the old girl up and got it on the road. It sure looked the part and I did little things to it along the way while having some fun going on cruises and car shows with the club. Winter last year she ran out of rego and I decided that although the car looked good, it really did need some work and decided to stop putting it off. The plan was to change the motor and fix the rust in the passenger side sill and the headlight peaks. Yeah well, we all know how that went
Here are some pics of the car about 2 / 3 weeks before pulling it apart
http://www.fbekholden.com/forum/viewtopic.php?t=6829
I know alot of you on here will boo and hiss at this but I have got Lenny from our car club to do the work on this for me. He comes round during the day and works on it and does it all at my place. I really can't thank him enough for his contribution on this, his rates are very good and his work is even better. I still do a fair bit on it like organising parts and other jobs. Basicly he pulls it apart and fixes it and I clean it up and paint it and he puts it back together. I figure the main thing is that the old girl is getting the work done and it's getting done properly.
Stage 1 the teardown.
Day 1 we knew the passenger side inner and outer sill panel would need to be replaced so we started there. Someone had pop riveted a piece of metel over this to hide the rust!
This is what it was covering
The old sill, lots of bog and chook wire there!
Sill removed
It was when we got the car to this stage we realised we were in a bit of trouble.
I was hoping to have this ready for the Nationals but after seeing this I realised we had no hope.
We realised the Y frames were alot worse than we first thought and it was decided that the whole thing had to come apart.
Cleaning up the Y frames so Lenny could work on them
I don't have any shots of the Y frames all pulled off to show the rust but they were bad. Basically the Y pieces themselves were really good but the front cross member piece was totally rotten

I bought another Y frame off Lenny which was the oppisite to mine. The Y pieces were rotted away but the front piece was mint. This is where Lenny really proved himself and his metal fabrication skills absolutely floored me. After many many hours and some creative cutting and welding we had a set of rust free Y frames!
Then it was onto the front end. Doesn't look too dirty in this pic......
But on closer inspection realised it was absolutely filthy! and while we were there might as well pull it down and clean it up. It's staggering just how greasy / oily these get. First step was to pull it down then the cleaning began!
Scrub, scrape soak and repeat lol
Alot of cleaning later and I had this
The crossmember part of the front end was even worse! nothing I did seemed to remove the gunk off it and I considered having it blasted but this would have slowed me down too much so I had it soaking in Kero for about 3 days. To end up with this
I put the first coat on it last night
So there you have it, once I have the painting done the front end will be put back together and then we will work on having it back on all four wheels. Still lots of work to do but it's getting there. Don't really have a dead line except I want to take it across for the fb / ek nats in June.