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Posted: Mon Sep 17, 2012 7:56 pm
by Devilrod
Great work guys, nothing quite like fresh primer. Always a hint of what's to come. :thumbsup:

Re: EK Freshen Up

Posted: Mon Sep 17, 2012 8:17 pm
by Cal
Thanks Devilrod. The best part was seeing all those dents disappear thanks to Dave and his trusty metal slapper :mrgreen:

Re: EK Freshen Up

Posted: Sat Sep 29, 2012 7:07 pm
by Cal
Some more progress.

Bit of a disappointing setback, when what looked like a minor rust issue on the box section above the left front door ended up being worse than what we thought. To fix properly meant out with the roof lining, which meant both front and back windscreens out.


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Some more repairs on the guards. The way the repair sections were cut and shaped caused a lot more ework for Dave then what they should have. I can't see why they cant make the piece with a horizontal cut on top

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Re: EK Freshen Up

Posted: Sat Sep 29, 2012 7:48 pm
by bootlegger
I cant believe the trouble some people go to bodge things up. The bog work in the door header was incredible.they even made the lip that holds the rubber out of bog. It took five hours to make the folded sections and weld it in. I bet it took longer the shonky way. It will be a better job now the screens are out.

Re: EK Freshen Up

Posted: Sat Sep 29, 2012 7:52 pm
by Cal
The good thing is there was fark all rust when the screens came out. That was my biggest fear.

I hope the screens don't leak when they put them back in, Tim. Seeing as I'm sure they didn't leak before :mrgreen:

Re: EK Freshen Up

Posted: Sat Sep 29, 2012 7:54 pm
by WayneXG95
Gee guys is this a freshen up or a rebuild... :shock:

Re: EK Freshen Up

Posted: Sat Sep 29, 2012 10:18 pm
by Mick
once again the things you don't see till things are stripped propperly, few extra bucks now but worth it in the long run :thumbsup:

Re: EK Freshen Up

Posted: Tue Oct 02, 2012 9:01 pm
by Cal
WayneXG95 wrote:Gee guys is this a freshen up or a rebuild... :shock:

We're not touching the mechanicals or interior, so safe to say it's a tidy up, though a bit more involved than originally thought :mrgreen:


Some more progress

Some minor repairs to outer right sill

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The left sill was a different story, with a fair few pinholes of rust turning up when Dave sanded it back. As this car is going to be a keeper, it was decided to replace the outer sill, rather than doing a quicky repair


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Minor surface rust on inner sill. Looks worse than what it was

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Re: EK Freshen Up

Posted: Tue Oct 02, 2012 9:11 pm
by Cal
On another note, Dave in his spare time is restoriing a Ducati 900 SS Darmah.

Here's the bodywork and paint he did on the tins. Amazing stuff 8)



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Re: EK Freshen Up

Posted: Tue Oct 02, 2012 9:14 pm
by parisian62
Moving along nicely. Brings back more than a few memories for me...

Dave has spare time...??? :shock: :lol:

Re: EK Freshen Up

Posted: Wed Oct 03, 2012 2:56 pm
by Mick
Cal wrote:
WayneXG95 wrote:Gee guys is this a freshen up or a rebuild... :shock:

We're not touching the mechanicals or interior, so safe to say it's a tidy up, though a bit more involved than originally thought :mrgreen:
it's a repair rust and respray :thumbsup: done propperly :ewink: :ebiggrin:

Re: EK Freshen Up

Posted: Wed Oct 03, 2012 3:03 pm
by wot179
Its nice to see all the rust removed from some sills rather than just the bare minimum that seems to be the current trend.

Nice work.

Re: EK Freshen Up

Posted: Wed Oct 03, 2012 5:40 pm
by bootlegger
I could tell by the pinholing that the sill was buggered. The one thing i know is these rust replacement panels need a heap of work to make fit. The guard bottoms were a joke. The joggle where the outer sill spot welds to the inner was non existent. I had to put the joggle in by hand on my anvil. It was a tedious job. Once that was sorted out it was pretty straight forward.
I hate to be a new guy to panel work trying to fit these parts.

Re: EK Freshen Up

Posted: Wed Oct 03, 2012 6:15 pm
by Cal
Yeah, the way the guard bottom repair panels are cut, you barely use half of it, then have to make up new pieces that the repair panel doesn't cover



The sill finished

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Re: EK Freshen Up

Posted: Sat Oct 06, 2012 9:54 am
by samprinci
Pete! lucky u got the right man for the JOB!!!! looking good guys.
:thumbsup: