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Re: My CHOPPED FB wagon project
Posted: Fri Jul 02, 2010 5:08 pm
by NoMAD
Nice work there as always Ed... When you going to get an fb/ek for yourself?
As for Kirin... Nice! Mate got me onto that in Darwin a few years back... I am a fan
Got to be happy hey Mark?
Cheers
Nathan
Re: My CHOPPED FB wagon project
Posted: Sat Jul 03, 2010 9:59 am
by Lilly Oriel
We will not be able to breath in dad's new wagon.
.....lilly
Re: My CHOPPED FB wagon project
Posted: Sat Jul 03, 2010 10:31 am
by parisian62
Hi Lilly,
Welcome to the Forum! Just tell Dad to cut a hole in roof to make a sunroof. That should fix it.
Stewart
Re: My CHOPPED FB wagon project
Posted: Sat Jul 03, 2010 11:19 am
by Devilrod
Re: My CHOPPED FB wagon project
Posted: Sat Jul 03, 2010 3:20 pm
by minifb
Re: My CHOPPED FB wagon project
Posted: Thu Jul 08, 2010 4:37 pm
by oldnek
Nearly a week Ed, No action of late.
You need to get out of the lab and back in the shed.
There is more important work to be done there instead of finding viruses.....for the Human Race
Regards John
Re: My CHOPPED FB wagon project
Posted: Thu Jul 08, 2010 8:16 pm
by minifb
Re: My CHOPPED FB wagon project
Posted: Tue Jul 20, 2010 5:59 am
by Ed
...back and already working!
doing rust repairs now so not alot to report. pics coming over the next day or so.
throw some pics up Mark...Im playing catch up and havent had time to upload pics etc.
Cheers
Ed
Re: My CHOPPED FB wagon project
Posted: Thu Jul 22, 2010 5:50 am
by Ed
ok some progress...
So the drivers side doors and tailgate have now been chopped.
At the same time some fairly involved rust work had to be done on the front screen pillar, and around the rear door.
Panel gaps were fine tuned by cutting teh edges, welding then filing to shape.
the gap at the top of the upper front door looks bad in the pic, but it's OK. a skim of filler should be OK. there was alot of factory lead here.
now to fix some of the usual rusty bits, and drop the side glass in.
Cheers
Ed
Re: My CHOPPED FB wagon project
Posted: Thu Jul 22, 2010 6:04 am
by Harko
Is the back tailgate going lexan or glass
Re: My CHOPPED FB wagon project
Posted: Thu Jul 22, 2010 6:13 am
by Ed
Harko,
Glass... according to Smooth Customs, it should be OK to cut. Mark gave me some glass, maybe I should try cut it slowly using a sanding disc on a grinder.
Lexan wouldn't get thru engineering, my last time, the engineer checked all the stamps on the glass.
Cheers
Ed
Re: My CHOPPED FB wagon project
Posted: Thu Jul 22, 2010 9:58 am
by mrs ratbox
doesn't the tailgate glass have a curve
and it's toughened and i didn't think you could cut or grind toughened glass
but if it is curved maybe it's so small that you'll get away with flat
there used to be a way around the approved glass/lexcan perspex thing
don't know if it's still there and you have to deal with engineers etc that aren't pedantic when i found out the loophole it was actually the engineer that put me onto it
Re: My CHOPPED FB wagon project
Posted: Thu Jul 22, 2010 12:19 pm
by EK283
Guys
You can grind / sand toughened glass. It is however a slow, tedious and expensive excercise and you need a special machine.
If you look at the edge of some screens you will see sand marks from the factory.
I remember a story that Rod Hadfield wrote many moons ago on the process, couldn't find it now though.
Regards Greg
Re: My CHOPPED FB wagon project
Posted: Thu Jul 22, 2010 12:39 pm
by Harko
Ed wrote:Harko,
Glass... according to Smooth Customs, it should be OK to cut. Mark gave me some glass, maybe I should try cut it slowly using a sanding disc on a grinder.
Lexan wouldn't get thru engineering, my last time, the engineer checked all the stamps on the glass.
Cheers
Ed
Hmmm its not ok to cut but a screen in laminated that is the same curve will work ,from memmory its fairly flat at one end probably the top and fairly curved at the other.
When I did the FC Nomad I was considering either sinking the glass into a channel (which wouldnt work for me) or using a rubber that lipped from the tailgate onto the glass and modifying the inner portion of the lower tailgate to suit.
My ute went through the loophole "If there is glass it has to be safety glass" It was a windy ride down to rego
Re: My CHOPPED FB wagon project
Posted: Thu Jul 22, 2010 12:46 pm
by Ed
I'll just weld it all up and make it a blind wagon
I dunno, will give it some thought.. Im just relieved now, and my brain is on coasting mode.
Cheers
Ed