The loooonnng term EK 2 door project

Post photos of your pride and joy, or updates on your rebuild!

Moderators: reidy, Blacky

Blacky
Posts: 12833
Joined: Tue Jul 20, 2004 8:58 am
State: WA
Location: up in the Perth hills

Re: The loooonnng term EK 2 door project

Post by Blacky »

Image
Image
Image


Sent from my iPhone using Tapatalk
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
User avatar
Errol62
Posts: 10345
Joined: Sat Dec 06, 2014 2:44 pm
State: SA
Location: Adelaide

Re: The loooonnng term EK 2 door project

Post by Errol62 »

Looking good!!

Sent from my SM-G781B using Tapatalk

getting my FB ute on the road
EK van on rotisserie
User avatar
FireKraka
Posts: 2435
Joined: Fri Jan 24, 2014 11:12 am
State: WA
Location: Serpentine, WA

Re: The loooonnng term EK 2 door project

Post by FireKraka »

Roof line looks great Blacky.
Member of WA FB/EK Car Club
Frankenstein EK V6 Ute
The Reverend FB Station Wagon Project
1950's Commer Light Truck (2.5 Ton)
Blacky
Posts: 12833
Joined: Tue Jul 20, 2004 8:58 am
State: WA
Location: up in the Perth hills

Re: The loooonnng term EK 2 door project

Post by Blacky »

Had a go at cutting down a windscreen today - started by making a template of the timber screen to transpose the shape onto glass
Image
Then used it to mark up the victim …..
Image

I bought a sanding disc that is specifically designed to sand glass, it fits in a 5” grinder , used it in a cordless machine and ran water over the glass.
It works a treat , only took a couple of minutes to remove this much glass ImageImage

Before
Image

After
Image


Sent from my iPhone using Tapatalk
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
Mick
Posts: 4172
Joined: Sun Sep 26, 2010 8:47 am
State: NSW
Location: Coffs Harbour NSW

Re: The loooonnng term EK 2 door project

Post by Mick »

i think keeping it cool and slow and steady is the trick
i know an arsey bloke that cut an old second hand chev screen with a 1mm cutting disc (nowhere near the curve of an FB/EK screen) but still just picked up the angle grinder and just cut it like he was cutting a piece of metal
sometimes yor just better off shitting in yor hands and clapping

W.S.C.C.A
Woodstock chapter
Blacky
Posts: 12833
Joined: Tue Jul 20, 2004 8:58 am
State: WA
Location: up in the Perth hills

Re: The loooonnng term EK 2 door project

Post by Blacky »

Mick wrote: Sun Jul 28, 2024 10:29 pm i think keeping it cool and slow and steady is the trick
i know an arsey bloke that cut an old second hand chev screen with a 1mm cutting disc (nowhere near the curve of an FB/EK screen) but still just picked up the angle grinder and just cut it like he was cutting a piece of metal
A mate of mine did exactly the same thing on an XP ute front screen - I was actually going to try that on this screen but seeing how well this disc gets through it I am going to use the sanding disc rather than take the risk with the cutting disc. it leaves the edges a bit ragged but I reckon a bit of 240 grit at the end ought to smooth it off.
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
Trev
Posts: 7897
Joined: Thu Apr 15, 2004 6:43 pm
State: NOT ENTERED
Location: Wonthaggi

Re: The loooonnng term EK 2 door project

Post by Trev »

Well you did the smart thing and not follow what I did .
Can you share the details of the disc please?
Might be handy for others to use.


Sent from my iPhone using Tapatalk
[img]http://i47.photobucket.com/albums/f177/trevwood/WOOFTOsmall.jpg[/img]
Woofto Car Club Member No3
Blacky
Posts: 12833
Joined: Tue Jul 20, 2004 8:58 am
State: WA
Location: up in the Perth hills

Re: The loooonnng term EK 2 door project

Post by Blacky »

This is the disc I used , picked it up in a bargain bin at a local supplier so not 100% sure where to source them from
Image

Image
Is a 16 grit which kinda explains the roughness of the finish, will see if I can find some smoother grade discs to finish it off with.
Image


Sent from my iPhone using Tapatalk
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
Trev
Posts: 7897
Joined: Thu Apr 15, 2004 6:43 pm
State: NOT ENTERED
Location: Wonthaggi

Re: The loooonnng term EK 2 door project

Post by Trev »

Did you grid down to the line or cut along the line?
What ever gets the job done.


Sent from my iPhone using Tapatalk
[img]http://i47.photobucket.com/albums/f177/trevwood/WOOFTOsmall.jpg[/img]
Woofto Car Club Member No3
Blacky
Posts: 12833
Joined: Tue Jul 20, 2004 8:58 am
State: WA
Location: up in the Perth hills

Re: The loooonnng term EK 2 door project

Post by Blacky »

ground down mate, long sweeps to keep the heat away
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
Trev
Posts: 7897
Joined: Thu Apr 15, 2004 6:43 pm
State: NOT ENTERED
Location: Wonthaggi

Re: The loooonnng term EK 2 door project

Post by Trev »

Have you trial fitted the screen?
How’s the body mods going?


Sent from my iPhone using Tapatalk
[img]http://i47.photobucket.com/albums/f177/trevwood/WOOFTOsmall.jpg[/img]
Woofto Car Club Member No3
Blacky
Posts: 12833
Joined: Tue Jul 20, 2004 8:58 am
State: WA
Location: up in the Perth hills

Re: The loooonnng term EK 2 door project

Post by Blacky »

Sort of - I took the screens over last week and we laid the front one in - it’s close but not spot on , and now I have buggered my hip up and I am out of action for at least a week :esad: :thumbsdown: :thumbsdown:
The cartilage is buggered - I have to meet with a hip surgeon next Friday to see where I go from here :evil: :evil: :evil:

Found this on instagram Trev, thought you might be interested- I see you liked it a couple of years back??
Image
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
Trev
Posts: 7897
Joined: Thu Apr 15, 2004 6:43 pm
State: NOT ENTERED
Location: Wonthaggi

Re: The loooonnng term EK 2 door project

Post by Trev »

Blacky wrote:Sort of - I took the screens over last week and we laid the front one in - it’s close but not spot on , and now I have buggered my hip up and I am out of action for at least a week :esad: :thumbsdown: :thumbsdown:
The cartilage is buggered - I have to meet with a hip surgeon next Friday to see where I go from here :evil: :evil: :evil:

Found this on instagram Trev, thought you might be interested- I see you liked it a couple of years back??
Image
Basically what I’ll do.

Getting old is not for whimps.


Sent from my iPhone using Tapatalk
[img]http://i47.photobucket.com/albums/f177/trevwood/WOOFTOsmall.jpg[/img]
Woofto Car Club Member No3
User avatar
FireKraka
Posts: 2435
Joined: Fri Jan 24, 2014 11:12 am
State: WA
Location: Serpentine, WA

Re: The loooonnng term EK 2 door project

Post by FireKraka »

I’ve had both knees replaced and now hips are giving me the shits it sicks getting old
Member of WA FB/EK Car Club
Frankenstein EK V6 Ute
The Reverend FB Station Wagon Project
1950's Commer Light Truck (2.5 Ton)
User avatar
FireKraka
Posts: 2435
Joined: Fri Jan 24, 2014 11:12 am
State: WA
Location: Serpentine, WA

Re: The loooonnng term EK 2 door project

Post by FireKraka »

That was supposed to be sucks
Member of WA FB/EK Car Club
Frankenstein EK V6 Ute
The Reverend FB Station Wagon Project
1950's Commer Light Truck (2.5 Ton)
Post Reply