Ol' Rusty - FB/EK Sedan

Post photos of your pride and joy, or updates on your rebuild!

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In the Shed
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Re: Ol' Rusty - FB/EK Sedan

Post by In the Shed »

Scott
Have you got yourself a new pair of shed shoes with thicker soles? I thought your head cleared the sub frame?

Keep at it mate 👍

Stephen
A day in the shed beats a day at work!
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funkyscooter
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Re: Ol' Rusty - FB/EK Sedan

Post by funkyscooter »

Got to step up and over the hoist platform which sits about a foot an a half off the ground (gearbox,steering column, and other odds and ends are under it). Once in the middle back on the floor I’m fine but forget what’s above when I step back out! Might wrap something around the sharpest bits to at least cushion the blow.

Or move it.

Reminds me of a joke. What’s the difference between a drummer and a drum machine.....
You only have to punch the information into the drum machine once.

I’ll remember to duck eventually.


Scott
Scott
(Not so rusty) Ol' Rusty - FB/EK Sedan
EK283
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Re: Ol' Rusty - FB/EK Sedan

Post by EK283 »

Scott you are doing a great job considering the lack of room.

I hate to say it but even if you get more room you tend to fill it up with more stuff !!

I'm going through all my collection at the moment trying to downsize and feel free again.

Keep up the good work son !!

Greg
So many cars so little time!
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funkyscooter
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Re: Ol' Rusty - FB/EK Sedan

Post by funkyscooter »

Been good shed weather so got out the wire wheels, strip disk, dremmel with die grinder and power fileImage
Rust not as bad as the other side. Figured I should try and save the piece behind the rust, so some brute force……Image
Image

…revealed good metal

Cut (out the rust) and polish (with the wire wheel)
Image
Time to get crafty
Image
Bit of shaping and filling of the new metal, some hammer and dolly work to straighten out my ham fisted use of a cold chisel, deoxidine, and copper weld through.
Image
Image
Welded it all up Image
Side note. Sub frame, hanging over head has reveal 3 pin holes which I can now see with the light above it. As I was welding….. buttoned up the first two and then blew a hole in the third. Which grew to a 10cm hole at which point I called it a day. Win some…..


Scott
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(Not so rusty) Ol' Rusty - FB/EK Sedan
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Errol62
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Re: Ol' Rusty - FB/EK Sedan

Post by Errol62 »

You’re doing gods work Scott


FB ute fixer upper, EK van on rotisserie
getting my FB ute on the road
EK van on rotisserie
Blacky
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Re: Ol' Rusty - FB/EK Sedan

Post by Blacky »

NICE WORK AS USUAL MATE , bloody capslock :evil: 2 steps forward, one step sideways and back a little bit :ebiggrin:
I started with nothing and still have most of it left.


Foundation member #61 of FB/EK Holden club of W.A.
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Brett027
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Re: Ol' Rusty - FB/EK Sedan

Post by Brett027 »

Good job Scott. A place familiar to many of us😀
Sucker for a rusty bomb
EK283
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Re: Ol' Rusty - FB/EK Sedan

Post by EK283 »

Great work Scott,

Not a fan of your chisel's origin but if it gets the job done so be it !!!!

greg
So many cars so little time!
FbSTDwagon
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Re: Ol' Rusty - FB/EK Sedan

Post by FbSTDwagon »

Mate I can’t believe how clean you are getting that metal!
Looking great mate!
Drew
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funkyscooter
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Re: Ol' Rusty - FB/EK Sedan

Post by funkyscooter »

That’s a POS super cheap chisel, perfect for soft rusty metal. It’s absolutely top quality though when compared to my eBay hammer and dolly set!


Scott
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(Not so rusty) Ol' Rusty - FB/EK Sedan
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funkyscooter
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Re: Ol' Rusty - FB/EK Sedan

Post by funkyscooter »

FbSTDwagon wrote:Mate I can’t believe how clean you are getting that metal!
Looking great mate!
Yeah I’m a bit OCD with this. Only hope the high humidity (92% today) doesn’t bite me on the arse. Sprayed it with easyphos as I went. Fingers crossed.


Scott
Scott
(Not so rusty) Ol' Rusty - FB/EK Sedan
In the Shed
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Re: Ol' Rusty - FB/EK Sedan

Post by In the Shed »

funkyscooter wrote: Thu Nov 25, 2021 9:11 pm That’s a POS super cheap chisel, perfect for soft rusty metal. It’s absolutely top quality though when compared to my eBay hammer and dolly set!


Scott
Geeez Scott.......

Would hate to see what you could do with a quality hammer & dolly!! As always top job mate, keep it up.

Regards
Stephen
A day in the shed beats a day at work!
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funkyscooter
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Re: Ol' Rusty - FB/EK Sedan

Post by funkyscooter »

Couple hours later after equal parts grinder, powerfile and die grinder in dremelImage


Scott
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(Not so rusty) Ol' Rusty - FB/EK Sedan
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funkyscooter
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Re: Ol' Rusty - FB/EK Sedan

Post by funkyscooter »

Then decided a trial fit of the sub frame was in order. Not expecting it to fit. But dared to hope. Image
Image


Scott
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(Not so rusty) Ol' Rusty - FB/EK Sedan
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funkyscooter
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Re: Ol' Rusty - FB/EK Sedan

Post by funkyscooter »

Passenger side is close but drivers side needs some work. The area where the firewall meets the floor is the problem. There is the original drain and bend on the passenger side, but my crafty replacement on the driver side does not have the drain or bend.
Driver side gap..Image
Passenger side gap

Image
Driver side sans drain
Image

Tapatalk is flipping out so not sure if the pics are in order. You’ll work it out!


Scott
Scott
(Not so rusty) Ol' Rusty - FB/EK Sedan
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