Lathe work - small adaptor

Need something for your daily driver or to finish off that project?

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Harv
Posts: 5284
Joined: Mon Oct 08, 2007 2:00 pm
State: NSW
Location: Sydney, Australia

Lathe work - small adaptor

Post by Harv »

Anyone interested in turning up a fitting for me please? Happy to pay for your time and materials.

The drysump pump for my meth monster project is in pieces, and I am getting my head around how it works. It has a spring-loaded relief valve to set oil pressure, similar to a standard grey motor oil pump. The relieve valve piston has a stop on the end of it (a thin steel rod). The stop bears up against a bolt, and sets the piston position when it is closed. The bolt is a plain 5/16-18UNC bolt, sealed into the pump casing with a fibre washer.


drysump fitting 3.jpg
drysump fitting 3.jpg (28.36 KiB) Viewed 102 times

The tip of the bolt is in the exact right place to measure the pump discharge pressure. By making the bolt hollow, I can let the discharge pressure out of the casing, and fit a pressure gauge. There are two reasons that I can't just replace the bolt with a gauge nipple:
a) the UNC threads on the casing are not common, so fittings are hard to find (if it had of been UNF instead of UNC then a -2AN ORB fitting might have worked).
b) the bolt needs to provide the stop for the piston, which a fitting won't do (most are way too short, and too big a bore).

I got cute and machined up a standard 5/16-18UNC bolt. It can work, but it is ugly (least of my problems) and only big enough to get a 1/16NPT thread into... and even then the thread is shallow.

drysump fitting 4.jpg
drysump fitting 4.jpg (54.07 KiB) Viewed 102 times
drysump fitting 2.jpg
drysump fitting 2.jpg (23.96 KiB) Viewed 102 times

What I really need is something like a 5/16-18UNC bolt, but with a much bigger (round) head, and tapped to 1/4NPT... something like this (not to scale):

drysump fitting 1.jpg
drysump fitting 1.jpg (85.93 KiB) Viewed 102 times

Mr Hobbs, my tech drawing teacher, is probably grimacing seeing that drawing. Prefer ally, but could be stainless, or steel.

Harv
327 Chev EK wagon, original EK ute for Number 1 Daughter, an FB sedan meth monster project and a BB/MD grey motored FED.
EK283
Posts: 2418
Joined: Thu Mar 16, 2006 9:51 pm
State: NSW
Location: SYDNEY NSW

Re: Lathe work - small adaptor

Post by EK283 »

Hi Harv,

Are you in a hurry for this ?
I could probably do it but flat stick with work at the moment, young bloke has a 1 tonne Rodeo in my shed all in pieces and i cant get to my lathe this weekend.
Next weekend maybe.

Regards Greg
So many cars so little time!
User avatar
Harv
Posts: 5284
Joined: Mon Oct 08, 2007 2:00 pm
State: NSW
Location: Sydney, Australia

Re: Lathe work - small adaptor

Post by Harv »

No rush at all, and very much appreciated - thankyou.

I've got a similar problem with the young bloke's VL Commodore.

Cheers,
Harv
327 Chev EK wagon, original EK ute for Number 1 Daughter, an FB sedan meth monster project and a BB/MD grey motored FED.
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